CALCIUM SILICATE PIPE INSULATION
👍It is pre-formed, high-temperature, abuse-resistant calcium silicate pipe insulation and block insulation.
👍It has exceptional structural strength, and can be used on operating systems that reach 1200°F (650°C).
👍It is composed of hydrous calcium silicate and is made with XOX, a proprietary formula and process that inhibits corrosion to the outside surfaces of pipe and equipment.
👍It is inorganic, noncombustible, asbestos-free and meets or exceeds the physical and thermal property requirements of ASTM C533.
Calcium silicate is made from amorphous silica, lime, reinforcing fibers, and other additives mixed with water in a batch-mixing tank to form a slurry. This slurry is pumped to the preheater, where it is heated to boiling and quickly poured into molds. After a few minutes, the material is removed as a wet and fragile solid. These formed pieces are placed into an incubator (a sort of steam pressure cooker) for several hours, where the chemical reaction takes place to form calcium silicate. The pieces are then placed into a drying oven. After drying, the pieces are trimmed, slit into two or more pieces, and packaged. The process is relatively low energy, as the highest temperature reached is only about 380°F.
The molded, cured insulation material is essentially a crystalline formation with more air space than solid space (greater than 90 percent air). Millions of tiny air spaces separated by low-thermal-conductivity crystalline walls give calcium silicate its insulating characteristics. Very little infrared radiation is able to pass through it, so it is an effective high-temperature insulation material.
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